Circulation Pumps: Selecting Grundfos and Wilo Replacements

If your radiators are cold at the top or your boiler is making a "kettling" noise, your central heating circulation pump may be failing. Understanding how to choose a compatible ErP-compliant pump like a Grundfos UPS3 or Wilo Yonos PICO is essential for a warm, efficient UK home.

Grundfos UPS3 Central Heating Circulation Pump

The Heart of Your Heating System

In the UK, 90% of homes use a standard 130mm or 150mm port-to-port circulation pump. Modern "Smart" pumps save significant energy compared to old fixed-speed models:

  • Energy Efficiency: Modern pumps use ECM technology to reduce electricity bills by up to 80%.
  • Universal Fit: Most Grundfos and Wilo domestic pumps are designed to be direct swaps for older units.
  • Self-Venting: High-end models automatically remove air, preventing "air locks" in your pipework.

Grundfos vs. Wilo: Which is Better?

Both brands dominate the UK market and meet strict European ErP regulations. Choosing between them usually comes down to what is already installed.

Grundfos (UPS3 / Alpha): The UK favourite. Known for the "Grundfos Eye" indicator and incredible reliability. Often found in older British Gas installations.
Wilo (Yonos PICO / Stratos): Highly efficient German engineering. Preferred by many installers for its easy-to-use "Green Button" control and compact size.

Where to Buy Circulation Pumps in the UK

Expect to pay between £100 and £180 for a high-quality domestic pump. We recommend buying from reputable merchants to ensure you receive a genuine unit with a full warranty.

Retailer Stock Status Top Pick Link
Screwfix In Stock Grundfos UPS3 15-50/65 View at Screwfix
Toolstation Available Wilo Yonos PICO 25/1-6 View at Toolstation
Amazon UK Quick Shipping Universal Replacement Pumps Check Prices

How to Replace a Circulation Pump

Replacing a pump is a common DIY task for those comfortable with basic plumbing. However, if your pump is integrated inside the boiler casing, you must hire a Gas Safe registered engineer.

Step 1: Isolation

Power & Water Off

Switch off the heating at the fused spur. Next, close the Gate Valves on either side of the pump by turning them clockwise. Warning: These valves often seize; if they don't move, you may need to drain the system.

Step 2: Removal

The "Big Spanner" Job

Place a bucket underneath to catch spills. Use a large adjustable wrench or "water pump pliers" to loosen the large nuts (unions) connecting the pump to the pipework. Remove the old pump and old rubber washers.

Step 3: Direct Replacement

Check the Flow Direction

Look for the arrow on the side of the new pump housing. It must point in the same direction as the old one (usually upwards or towards the boiler). Insert new rubber washers (always use new ones to prevent leaks) and tighten the nuts.

Step 4: Electrical Connection

Plug and Play

Most modern Grundfos and Wilo pumps use a "Molex" style plug. Wire your existing cable into the provided plug (Live, Neutral, and Earth) and click it into the pump. Ensure the cable is secured and not touching hot pipes.

Step 5: Commissioning

Bleeding the Air

Open the gate valves. Switch on the power. If the pump is noisy, it likely has air inside. Most modern pumps have an automatic de-airing function, but some older-style models require you to loosen the large silver screw on the front slightly until water drips out.

💡 Pump Troubleshooting Tips

  • Stuck Pump: If the pump hums but doesn't spin after summer, it might be "stuck." Gently tapping the pump body or turning the internal shaft manually (if accessible) can often free it.
  • Port-to-Port: Ensure you check the distance between the two threaded ends. Standard UK pumps are 130mm, but some older systems use 150mm or 180mm.
  • Speed Settings: Always start a new pump on "Constant Pressure" or "Proportional Pressure" mode. High-speed settings are usually only needed for very large homes with many radiators.